Back To The Future - Ancestral Tallow Based Skincare

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Dual-Phase Ultra Sound Extraction

Why infusion, not distillation? A steam-distilled essential oil captures only a plant’s lightest, most volatile fraction, normally just the scent. Dual-phase ultrasonic infusion captures far more of the whole botanical, both the oil-soluble and water-soluble actives an essential oil leaves behind extracted at a gentle 32–45°C to protect the fragile antioxidants that heat degrades, and carried in nourishing cold-pressed New Zealand sunflower oil that’s ready for everyday skincare use.

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Botanical Extraction Methods

It is a major industry myth that Essential Oils contain the skin caring ingredients of the botanical distilled -they do not.

Stainless steel ultrasonic cleaner with digital control panel and removable wire basket.
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How Dual-Phase Ultrasonic Sound assisted botanical extraction works.

  • This system uses the latest technology to achieve much higher concentrations of active ingredients in all my botanical extracts.
  • I use only New Zealand made, cold pressed, high oleic (monounsaturated) Extra Virgin Sunflower Oil in the oil phase.
  • Before ultrasonic processing, each botanical undergoes a proprietary pre-soak phase that unlocks water-soluble actives. Compounds that conventional oil infusion leaves behind entirely. 
  • The result is a genuinely full-spectrum extract containing both water based and oil based phytochemistry in a single stable oil format, with no water, no preservatives, and no emulsifiers.
  • Ultrasonic sound extraction combines low-temperature processing with acoustic cavitation to deliver superior botanical extracts through :
  • Enhanced Extraction: Microscopic cavitation bubbles rupture plant cell walls, releasing compounds that passive infusion cannot access — delivering significantly higher (2X-3X) concentrations of active ingredients.
  • Heat-Sensitive Protection: Operating at 35-45°C, ultrasonic extraction preserves delicate antioxidants, vitamins A, C and E, and heat-sensitive phytonutrients that would degrade at higher temperatures.
  • Deep Cellular Access: Cavitation reaches compounds locked within tough seed coats, dense roots, and fibrous leaves, materials that resist traditional infusion methods.
  • Time Efficiency: Achieves in 1-2 hours what passive infusion takes weeks to accomplish, reducing oxidation exposure and preserving active botanicals.
  • Full-Spectrum Potency: Extracts the complete array of phytonutrients,  not just the easily accessible surface compounds, maintaining the synergistic ratios that make botanicals effective.
  • Consistent Results: Controlled frequency and temperature deliver repeatable extraction profiles batch after batch, ensuring product consistency.
  • Maximum Bioavailability: Compounds retain their original molecular structure while being extracted more completely, optimising absorption and utilisation by the skin.

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